One Stop Solution Manufacturer for Sofas

Vertical Integration in Furniture Manufacturing

By taking greater control of our supply chain, LTP benefits from becoming more efficient and flexible while managing costs associated with the manufacturing and distribution process. As a company that believes in sustainable and efficient production methods, we offer a complete, one stop solution for outsourced sofa manufacturing, as evidenced by our newly opened foam-cutting factory in 2023. The foam factory accompanies our already-running wood-cutting factory for more flexible sofa development and production. See a glimpse of our wood-cutting factory and foam-cutting factory.  

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Our one development, global supply concept, embodies this philosophy by allowing us to develop a single sofa construction and then produce and supply it as a global production partner with our factories in North America and Europe. It means that we can offer consistent, high-quality sofas to customers globally, with the convenience of local manufacturing. Our lean and automated plants in Lithuania and Mexico play a crucial role in making this global supply network possible. Moreover, our internal, local logistics team is ready to help you optimize your transportation setup, whether it is direct-to-consumer, cross-dock, or warehouse.​ LTP operates with EXW pick-ups for our​ nearshoring solutions​.

Can I Get the Sofa in Three Weeks? Efficiency as a Competitive Advantage

One of the key aspects that set us apart in the industry is our short lead times. When customers ask, "Can I get that in three weeks?", the answer is a resounding yes. It is possible due to our competitive management of components and consignment stock of fabrics. We have meticulously built a vast repository of more than 250 fabric SKUs in partnership with our trusted textile suppliers stored in our facilities. We handle more than 5,000 fabric variants annually, keeping up with market demands and trends. This extensive stock offers an unparalleled variety of choices while achieving a shorter turnaround time.
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To further expedite the production process, our digital workplace follows lean principles that include tools such as Kaizen, 5S, Asaichi, and Poka Yoke, which help reduce waste and idle time. We believe in constantly improving our processes, ensuring that every sofa we make is a testament to the latest advancements in manufacturing technology.

Uncompromising Quality: Aiming for Excellence

Quality is paramount in our quest to be your preferred upholstery production partner. We aim for a PPT of 5.2, striving for fewer than five damaged items per every 1,000 products produced. In 2023, our PPT level was 3.5. This commitment to quality is not just a number on a chart but reflects our dedication to crafting comfortable and durable sofas for premium furniture brands. Our skilled crafters, engineers, and quality control experts collaborate to ensure that every sofa we produce is a superb combination of construction, engineering, and craftsmanship.

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Sofa Configuration at Its Best

While our global supply network and efficiency set us apart, we take pride in being able to handle complex production and supply chain setups. Nearly all produced sofas are made-to-order and can be down to a single piece per order with various fabrics. This level of flexibility allows us to cater to a wide range of customer preferences and configurations. 

Our commitment to configurations extends beyond producing modular sofas and various textile choices. We also understand that comfort and design preferences vary, so our engineered constructions are adaptable to different ergonomic requirements and design wishes of the furniture brand owners.

Design for Disassembly: A Future-Forward Approach

While this is not an industry-wide technology currently, LTP is actively researching sofa construction in this direction and is supporting our customers in developing new solutions.

The result will be sofas that can be taken apart at the end of their life cycle, facilitating the recycling or reusing of individual components. By prioritizing this approach, the market is not only reducing waste but also extending the lifespan of materials, which is crucial in reducing the overall environmental impact. Imagine a sofa that can be disassembled like a jigsaw puzzle, with each piece finding a new purpose rather than ending up in a landfill.

Conclusion

Our commitment to engineering, efficiency, quality, and future-forward solutions is at the heart of our sofa production. We are helping our customers bring their furniture into a global, customizable, and rapidly accessible product. With a vast consignment stock of fabrics, digital and lean production facilities, and a dedication to quality, we are well-positioned to meet the diverse needs of our customers.

LTP is your one stop shop for your sofa production needs.

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